14th October 2007

Starter and alternator wiring…

CIMG2695_r

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12th October 2007

Air temperature sensor and vacuum plug..

Remove the air temperature sensor from the air box on your donor engine.

CIMG2704_r

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11th October 2007

Preparing gear selector and gearbox casing..

Cut the gear selector as shown. A Dremmel is very useful at this stage.

CIMG2684_r

CIMG2686_r

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10th October 2007

Clutch and gearbox..

This job is pretty straight forward with the engine out of the car. You will need a clutch alignment tool, if the clutch is not perfectly aligned then the gear box simply will not go on.

CIMG2679_r

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2nd October 2007

Fitting the baffled sump..

I bought this sump from Ian at ClockWiseMotion.co.uk who I met through the Seloc forum. I’d just like to say how useful he has been regarding all aspects of K20, a real expert. He’s given me some sound advise regarding, sumps, oil, clutches etc etc. The item is quite expensive but a lot cheaper than a new engine (£172.73 inc VAT).

CIMG2635_r

CIMG2637_r

This particular sump is a ‘drop-in’ type so no modifications or fettling involved.

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19th September 2007

Engine purchase, cleaning and preparation…

So I’ve started. The engine has been in my garage for over two months collecting dust. My DIY kit is on its way from the States so its time to start the ‘PREP’. There is quite a lot to do before the engine goes in, but its pretty straight forward stuff and is well worth doing ahead of time.

First off I thought I’d put some pictures up of the engine as it is before I’ve done any work on it. The engine in question is a 2004 Civic Type-R K20A2 (not K20A3) UK spec model. When I bought the engine I had a good look over it to make sure all the sensors etc were connected and nothing was broken. In the pictures below I’ve circled the sensor positions to provide a point of reference for the prospective purchaser.

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